Styrenics, the fourth largest commodity plastics
group, have reached a stage of stagnancy or very low growth in India.
Higher inventory levels with the converting industry, particularly
in the beginning of this financial year and slower demand could
be the reasons for the lackluster performance of Styrenics in this
financial year so far.
The first half of 2002-2003 financial year has not been very good,
particularly for GPPS/HIPS. Some slow down has been witnessed in
EPS. ABS seems to remain afloat with some growth. Most of the industry
experts feel that GPPS/HIPS may not show much growth this year compared
to last year. PS also faces stiffer competition erosion in the growth
of EPS. On the other hand, ABS is expected to show 8-10% growth
in this year. The estimated demand for Styrenics in 2002-2003 is
likely to be:
Product |
KT |
GPPS |
160 |
EPS |
25 |
SAN |
10 |
ABS |
55 |
|
|
Total Styrenics Consumption |
250 |
PP has been aggressively developing applications
that have been so far considered to be the forte of PS. The easy
availability of clear PP injection moulded products has replaced
some of the existing applications of GPPS. Higher feedstock cost
along with softer prices of PS on account of global excess capacity
has indeed taken toll on the profitability of PS raw material producers.
The PS converting industry seems to have mixed
performance. Those engaged in niche segment like Moser-Baer, involved
in exports of recordable CDs, have been steadily increasing consumption
to almost 25 KT of PS in this year.
Similarly the Television cabinet manufacturers are also doing well
on account of continued demand of TVs in India that is expected
to grow by 20% and reach the level of about 6 million in 2002.
On the other hand, the white good industry that includes refrigerators
seems to have weaker demands for the last two years. The overall
growth of refrigerators seems to be hovering around 2-3%.
The music audio tape market is slowly yielding to CDs that results
in some loss of PS market.
No major new developments of either converters or applications are
also responsible for the stagnancy of PS/HIPS markets.
The demand of ABS continues to grow on account of the automotive
and PC growth in India. In fact, the industry experts feel quite
optimistic to achieve 10% growth this year.
The Indian manufacturing capacity of Styrenics exceeds the present
demand.
In fact, the overall capacity of 490 KT/year compared to 250KT demand
compels the producers to export the surplus. It is expected that
almost 80-90,000 tonnes of PS would be exported in 2002-2003.
On the other hand, the capacity of SAN/ABS seems to be in balance.
In fact, almost 5000 tonnes of SAN/ABS would be imported during
this year. No wonder both the ABS producers (Bayer ABS and Bhansali
Engineering) are considering expansion.
The capacity-demand scenario of PS can be seen in the following
table.
Styrenics Capacity-Demand
in India 2002
(All figures in KT)
|
1 |
PS |
|
|
|
|
|
BASF Styrenics |
90 |
|
LG Polymer |
90 |
|
Supreme Petrochemical |
204 |
|
PS Capacity |
384 |
|
|
|
2 |
EPS |
|
|
|
|
|
BASF |
10 |
|
LG |
15 |
|
Shin Wa |
6 |
|
Others |
6 |
|
EPS Capacity |
37 |
|
|
|
3 |
SAN/ABS |
|
|
|
|
|
Bayer ABS |
45 |
|
Bhansali Engineering |
22 |
|
SAN/ABS Capacity |
67 |
|
|
|
|
TOTAL STYRENICS CAPACITY |
488 |
|
|
|
4 |
Estimated 2002 Consumption |
|
|
|
|
|
PS |
160 |
|
EPS |
25 |
|
SAN/ABS |
85 |
|
Total Consumption |
250 |
|
|
|
5 |
Capacity Utilisation |
% |
|
|
|
|
PS |
41.7 |
|
EPS |
67.6 |
|
SAN/ABS |
97.0 |
|
Overall Capacity Utilisation |
51.2 |
The historical growth of Styrenics in India over
the last decade is about 9%. An economic upturn could help in achieving
similar growth in the future, but the prospect of any healthy growth
in this year sems highly improbable.
|